Soft, bold, and packed with nostalgia. Chenille patches bring vintage texture and deep, rich colors to letterman jackets, varsity apparel, and street wear. A chenille patch isn’t just decoration—it’s tradition.
Premium Quality
Plush, raised yarns with soft texture and traditional varsity appearance.
Full Customization
Custom shapes, colors, backings, and felt borders available.
Value Pricing
Starting at $3.99/unit with minimum orders of just 25 patches.
Timely Shipping
Production in 12-14 business days with tracking provided.
Chenille patches blend craftsmanship and creativity with their signature vaulted yarn weave that forms soft, fluffy 3D designs, making them versatile for small accents or oversized statement pieces.Every patch can be customized to fit your team, school, or brand.
Choose edging style and thickness affecting overall appearance, dimension, and sew-ability of your patches.
Basic felt border providing clean finish and easy sewing attachment with minimal dimension.
Medium-thickness felt border adding moderate dimension with clean finish and sewing ease.
Maximum-thickness felt border creating substantial dimension with premium appearance and excellent sewing edge.
Clean satin-stitch outline compatible with any shape, providing finished appearance with decorative edge.
Professional 3mm interlock stitching for round, oval, or rectangular patches with polished finish.
Select number of yarn colors used in your design, affecting complexity and visual impact.
Simple color scheme ideal for school logos and classic designs with strong impact.
Complex color scheme favored by fashion brands for detailed, eye-catching designs.
Application method options determining how patches attach to garments or other surfaces.
Perfect for sew-on applications.
Heat-activated adhesive allowing quick attachment with smooth back finish for standalone patches.
Sticker-like backing for non-fabric surfaces like computers, water bottles, or notebooks.
Standard hook backing with satin-stitch reinforcement for secure, removable attachment to loop surfaces.
High-quality loop backing with satin-stitch reinforcement for attachment to hook surfaces.
Complete magnetic backing ideal for fridge magnets or temporary fabric attachment without damage.
Dual-magnet system allowing damage-free attachment to garments without sewing or adhesives.
Small embroidered elements adding fine details impossible with chenille alone.
Medium-sized embroidered areas creating contrast with chenille for enhanced design complexity.
Large embroidered sections creating hybrid patches with substantial detailed areas alongside chenille texture.
| Size | 10 | 20 | 50 | 100 | 200 | 300 | 500 | 1000 | 2000 |
|---|---|---|---|---|---|---|---|---|---|
| 2" | $7.88 | $4.08 | $1.79 | $1.28 | $0.74 | $0.64 | $0.51 | $0.43 | $0.40 |
| 2.5" | $9.68 | $5.02 | $2.21 | $1.47 | $0.97 | $0.83 | $0.68 | $0.56 | $0.52 |
| 3" | $11.48 | $5.93 | $2.60 | $1.72 | $1.12 | $1.05 | $0.85 | $0.57 | $0.54 |
| 3.5" | $13.73 | $7.12 | $3.15 | $1.95 | $1.42 | $1.34 | $1.05 | $0.74 | $0.69 |
| 4" | $15.98 | $8.31 | $3.70 | $2.21 | $1.75 | $1.44 | $1.22 | $0.94 | $0.89 |
| 4.5" | $18.23 | $9.50 | $4.25 | $2.66 | $1.82 | $1.73 | $1.40 | $1.08 | $1.01 |
| 5" | $21.38 | $11.13 | $4.98 | $2.94 | $2.32 | $2.01 | $1.52 | $1.28 | $1.18 |
| 5.5" | $24.53 | $12.81 | $5.84 | $3.59 | $2.60 | $2.17 | $1.83 | $1.57 | $1.47 |
| 6" | $27.68 | $14.54 | $6.94 | $4.10 | $3.26 | $2.85 | $2.42 | $2.26 | $2.33 |
| 6.5" | $30.83 | $16.24 | $7.78 | $4.62 | $3.74 | $3.38 | $2.60 | $2.43 | $2.33 |
| 7" | $33.98 | $18.03 | $8.66 | $5.65 | $4.57 | $4.18 | $3.52 | $3.16 | $2.98 |
| Special Options | Additional Cost |
|---|---|
| Iron-on Backing | Add $0.10 |
| Adhesive Backing | Add 12% |
| Button Loop | Add 8% |
| Camouflage | Add 15% |
| Frayed Edges | Add 12% |
| Gingham Line | Add 8% |
| 50% embroidery with glow in the dark thread | Add 50% |
| 75% embroidery with glow in the dark thread | Add 75% |
| 100% embroidery with glow in the dark thread | Add 100% |
| Magnetic Backing | Add 25% |
| Magnetic Patch | Add 25% |
| Merrowed Border | Add 12% |
| Metallic Thread | Add 15% |
| Pin Patches | Add 12% |
| Puff Patches | Add 15% |
| Reflective | Add 25% |
| Swarovski Crystal | Add $0.10/10 crystals |
| Velcro Backing | Add 15% |
| Velcro Patch | Add 10% |
| Vintage Worn Style | Add 20% |
A chenille patch is crafted through a specialized vaulted yarn technique that creates raised, textured designs. Unlike flat embroidered patches, chenille patches feature dimensional yarn work that gives them their distinctive plush, fuzzy appearance—similar to what you see on varsity letters.
Our manufacturing process ensures exceptional durability. The vaulted yarn construction, combined with reinforced backing and sealed edges, creates patches that maintain their texture and appearance even with regular wear. While they may soften slightly over time, this often enhances their vintage appeal.
Our precision manufacturing equipment can create patches as small as 1 inch in diameter. However, due to the dimensional nature and thickness of chenille yarn, we recommend sizes of at least 2 inches to ensure optimal visual impact.
Our manufacturing capabilities support patches up to 16.5″ x 27.5″. This size range makes them perfect for varsity jackets, team uniforms, and large decorative applications.
While our manufacturing process can accommodate up to 9 different chenille yarn colors, the dimensional nature of chenille yarn means simpler color schemes often create more striking results.
Yes. Our hybrid manufacturing process allows for precise embroidered details to complement chenille elements. This combination works especially well for adding text, fine lines, or intricate details that chenille yarn can’t achieve alone.
Simple, bold designs work best for chenille. We recommend:
For items that will see frequent wear, we recommend either sewn application (no backing) or our industrial-strength velcro system. These attachment methods provide maximum durability for athletic uniforms and regularly worn garments.
To maintain the dimensional texture, we recommend:
Our standard manufacturing timeline:
Yes. We manufacture a physical sample for your approval before beginning full production. This allows you to verify the yarn texture, colors, and overall design impact.
Chenille patches excel in applications where texture and vintage appeal matter:
With Spawn Source, you’re not just getting a patch; you’re getting a seamless production process, unlimited customization, and industry-leading precision.
Select the ideal size and shape to match your design. Whether it’s a classic varsity letter or a custom emblem, chenille patches can be cut to fit any style. Pick up to five yarn colors to ensure your patch stands out.
Enhance your chenille patch with merrowed, embroidered, or multi-layer felt borders for a crisp, defined look. Select the perfect backing—iron-on for a permanent hold, Velcro for versatility, or adhesive for temporary use. Each detail refines the patch’s durability and application.
Upload your artwork and let our design team refine every stitch for precision. Free revisions ensure the colors, texture, and shape are production-ready. Each design is reviewed to match chenille’s plush texture, ensuring clarity and impact.
A digital proof or physical sample is provided for final approval. This step ensures depth, color contrast, and stitch placement are flawless. Adjustments can be made before production starts, guaranteeing a chenille patch that meets your exact vision.
Once approved, your patches enter high-precision production, weaving each thread into a durable, vibrant design. Fast global shipping ensures they arrive ready to be applied to varsity jackets, team uniforms, or premium streetwear.
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