Custom PVC Patches - Design & Spawn Durable 3D Patches

Create your designs into PVC patches. Our expert manufacturing delivers waterproof, durable patches perfect for military, tactical, and brand applications. Start creating with Spawn Source today.

  • Flexible, waterproof, and durable
  • 3D effect for sculpted, high-contrast designs
  • No fraying, fading, or cracking
img-1

Premium Quality

Molded 3D rubber construction with vibrant colors and weatherproof durability.

Full Customization

Custom shapes, colors, glow, and velcro attachment options available.

Value Pricing

Starting at $180 with minimum orders of just 25 patches.

Timely Shipping

Standard 18-day production with expedited shipping options.

Create Your Perfect Custom PVC Patches

From military-grade velcro backing to 3D effects, customize every detail. PVC  patches offer great dimensional possibilities, and our manufacturing process molds your design into durable plastic that resembles rubber, and maintains its shape and color even in harsh conditions. Ideal for everything from law enforcement and military insignias to brand merchandise.

Dimension

Choose a dimension.

PVC Thickness

Select material depth affecting durability, dimensional impact, and suitability for design complexity.

Colors

Choose color complexity from simple solid colors to full-spectrum printing capabilities for different visual effects.

Backing

Attachment methods determining how patches connect to garments or other surfaces.

Upgrades

Special features enhancing visual impact, functionality, or uniqueness of PVC patches.

PVC Patches Pricing

Size255010020030050010002000
1"$4.00$2.80$2.20$1.70$1.50$1.20$0.95$0.85
2"$4.30$3.00$2.50$2.20$2.00$1.40$1.00$0.88
3"$5.00$3.30$2.70$2.40$2.10$1.70$1.10$0.90
4"$5.25$3.50$3.00$2.50$2.20$1.90$1.30$1.00
5"$5.50$3.80$3.20$2.80$2.50$2.30$1.60$1.35
6"$5.70$4.00$3.50$3.30$3.00$2.60$1.85$1.50
Mold SizeMold Charges
1"$50
2"$55
3"$60
4"$70
5"$80
6"$90
7"$100
Mold SizeMold Charges
1"$80
2"$90
3"$100
4"$110
5"$130
6"$140
7"$120

Frequently Asked Questions

How are custom pvc patches made?

We make your PVC patches through a precision three-stage process: CNC mold engraving, layered PVC injection with controlled baking cycles, and expert finishing. Each patch is crafted through careful temperature control and expert material handling.

Yes. Our design team converts any artwork—from professional vectors to rough sketches—into production-ready files. We ensure every detail works perfectly in PVC.

Any shape you can imagine. Our advanced manufacturing process accommodates custom designs without limitation.

Just let us know the colors, or send us the Pantone color codes. We use PMSC for PVC patches.

Unlimited colors are possible. Our layered injection process allows for multiple color combinations while maintaining crisp separation between elements.

Yes! Our skilled graphic designers can transform your hand-drawn sketch into a high-quality vector design ready for mold production.

Our quality control process includes multiple checkpoints:

  1. Digital mockup review before mold creation
  2. Physical sample photography for your approval
  3. Comprehensive quality inspection before shipment. Each stage ensures your patches meet our exacting standards.

Definitely! You can mix options like glow-in-the-dark effects, 2D or 3D designs, increased thickness, and various backings (Velcro, adhesive, magnetic) to create a fully customized PVC patch.

Unfortunately, iron-on backing isn’t compatible with PVC patches. However, we offer versatile options like Velcro, adhesive, and magnetic backings for easy application.

Our pricing is based on a per-piece model, plus a separate mold fee. The final cost includes both charges, and we offer free shipping on all orders.

 

Our manufacturing process operates on carefully optimized timelines:

  • Sample creation: 5 business days
  • Full production run: 14 business days These schedules begin once your design is approved and perfected.

We only need your artwork, patch size, and order quantity to get started. Any additional instructions are welcome to ensure your design is flawless.

Yes! We provide a detailed digital mockup for your approval before mold production. This ensures every aspect of your design meets your expectations.

Absolutely! Once you approve the mockup, we’ll create the mold and send you a photo of the actual sample from our factory for your final approval.

PVC patches are made from flexible, waterproof plastic, offering bold colors and 3D designs. They are more durable and weather-resistant compared to traditional embroidered patches.

Our PVC manufacturing expertise extends across multiple product categories:

  • Custom PVC labels
  • Branded key chains
  • Durable luggage tags Each product undergoes the same rigorous manufacturing process as our patches, ensuring consistent quality across all items.

Get a Price Quote

Custom PVC Patch Gallery - From Concept to Creation

Explore our collection of premium custom PVC patches. Each piece showcases our precision manufacturing and attention to detail, from tactical morale patches to brand logos.

How to Order Custom PVC Patches

Creating high-quality, durable PVC patches is simple, fast, and fully customized to your needs. Whether it’s for branding, tactical gear, uniforms, or promotions, every detail is made to match your vision.

img-19
img-20
img-21
1.

Choose Your Patch Size, Shape & Quantity

Choose your ideal patch size, shape, and quantity. Whether you're ordering a small batch to test a new design or a large order for your business, our low minimum order quantity (MOQ) makes it affordable and flexible.

2.

Customize Every Detail

Design it your way. Every element of your PVC patch is customizable, giving you full control over how it looks and feels.

3.

Submit Your Design

Already have a design? Upload it, and we’ll handle the rest. Need assistance? Our design team offers free professional support to refine your artwork and prepare it for production.

4.

Approve a Sample

Before production begins, we send you a digital proof or, if needed, a physical sample to ensure every detail is perfect.

5.

Receive Your Patches

Once approved, your custom PVC patches go into production. Enjoy free U.S. shipping or choose expedited delivery if you're in a rush. Every order is backed by our 100% satisfaction guarantee.

Most Popular Patches

Hats are a total crowd-pleaser when it comes to custom products.
Explore a few of our most popular hat categories:

What Our Customers Say

Latest Insights